Wire & Watts

What size breaker for a water heater?

Updated by Biel Vazquez

Short answer: A standard 4,500 W, 240 V tank water heater draws 18.75 A. The NEC treats it as a continuous load, so the circuit must be rated for 125%: 23.4 A, which means a 25 A breaker minimum on 10 AWG copper. Most are installed at 30 A with 10/2 copper, which is also allowed. A 5,500 W heater needs 30 A.

Breaker and wire by element wattage

240 V, sized at 125% (NEC 422.13), copper NM-B cable:

ElementAmps125%Minimum breakerWire
3,000 W12.515.620 A12 AWG
3,500 W14.618.220 A12 AWG
4,500 W18.823.425 A10 AWG
5,500 W22.928.630 A10 AWG
6,000 W25.031.335 A8 AWG

The wattage is on the label on the side of the tank. Most tanks have two elements but run only one at a time ("non-simultaneous"), so the label wattage is the most it ever draws. A label that says the elements run simultaneously means both can be on together: add them.

Why the 125% rule applies

NEC 422.13 says a fixed storage water heater of 120 gallons or less is a continuous load. Standard breakers are designed to carry 80% of their rating for 3 hours or more without overheating, so the circuit is sized at 125% of the load (1 ÷ 0.8). That is why a 4,500 W heater doesn't go on a 20 A breaker even though 18.75 A is less than 20.

25 A or 30 A?

Both are correct for 4,500 W on 10 AWG copper. 30 A is more common because 25 A double-pole breakers are harder to find in stores, and it lets you swap in a 5,500 W element later without rewiring. If the heater's label lists a maximum breaker size, don't exceed it.

On 208 V

In apartments and some condos the supply is 208 V, not 240 V. A 4,500 W element then delivers only about 3,380 W (power falls with the square of the voltage), so water heats about 25% more slowly. Some heaters ship with 208 V elements for this reason.

Size the breaker for your heater

Safety. A water heater circuit is 240 V with no neutral. Turn the breaker off and test both hot wires before touching the heater's terminals: the thermostat can leave one leg live.

Keep reading

Sources: NFPA 70 (NEC). Method and tables: methodology.