Wire & Watts

What size wire for 150 amps at 100 feet?

Updated by Biel Vazquez

Short answer: For a 150 amp load 100 feet away (one way) at 240 V, use 1/0 AWG copper or 3/0 AWG aluminum in conduit with 75 °C terminations, which keeps voltage drop at 1.5% and 1.6%. In NM-B (Romex) cable it is 3/0 AWG copper. The breaker stays 150 A; distance does not force a larger size.

150 amps at 100 feet: wire size by type

240 V single phase, 150 A load on a 150 A breaker, 100 ft one way, 30 °C ambient. Computed with our wire size calculator.
Wire typeSize by ampacitySize for 100 ft (≤3% drop)Voltage drop
Copper THHN/THWN-2 in conduit, 75 °C1/0 AWG1/0 AWG1.53%
Aluminum XHHW-2 in conduit, 75 °C3/0 AWG3/0 AWG1.58%
Copper NM-B (Romex) cable, 60 °C3/0 AWG3/0 AWG0.96%
Aluminum SER / NM-B cable, 60 °C4/0 AWG4/0 AWG1.25%

At 100 ft, voltage drop stays under 3% with the ampacity size, so distance does not force a bigger wire. NEC 250.122(B) then requires the equipment ground to be increased in proportion: start from 6 AWG copper for a 150 A breaker.

Voltage drop of each gauge over 100 ft

Copper, 240 V, resistance from NEC Chapter 9 Table 8 at 75 °C. The current travels out and back, so the wire length is twice the run.
WireVolts lost at 150 ADrop at 150 ADrop at 120 A (80%)
1/0 AWG copper3.66 V1.53%1.22%
2/0 AWG copper2.90 V1.21%0.97%
3/0 AWG copper2.30 V0.96%0.77%
4/0 AWG copper1.82 V0.76%0.61%
250 kcmil copper1.54 V0.64%0.51%
voltage drop = 2 × length × resistance per 1,000 ft × amps ÷ 1,000
            = 2 × 100 × R(1/0 AWG) × 150 ÷ 1,000 = 3.66 V
percent     = 3.66 ÷ 240 × 100 = 1.53%

If the real load is the 80% continuous maximum (120 A, as with an EV charger on a 150 A breaker), copper in conduit can be 1 AWG. 3% is the NEC's recommendation for a branch circuit (Informational Note to 210.19), not a hard rule, but motors, compressors and chargers run better with it.

Same 150 A, other distances

50 ft · 75 ft · 150 ft · 200 ft. Minimum sizes with no distance correction: what size wire for a 150 amp breaker.

Other loads at 100 feet

30 A · 40 A · 50 A · 60 A · 100 A · 125 A · 200 A

Change the numbers in the calculator

Safety. A 150 A circuit or feeder over 100 ft needs a permit almost everywhere in the US. Buried runs have their own depth and conduit rules (NEC 300.5), and equipment nameplates override any general table.

Keep reading

Sources: NFPA 70 (NEC), NEC Chapter 9, Table 8: conductor properties. Method and tables: methodology.