Wire & Watts

What size wire for 200 amps at 100 feet?

Updated by Biel Vazquez

Short answer: For a 200 amp load 100 feet away (one way) at 240 V, use 3/0 AWG copper or 250 kcmil aluminum in conduit with 75 °C terminations, which keeps voltage drop at 1.3% and 1.4%. In NM-B (Romex) cable it is 250 kcmil copper. The breaker stays 200 A; distance does not force a larger size.

200 amps at 100 feet: wire size by type

240 V single phase, 200 A load on a 200 A breaker, 100 ft one way, 30 °C ambient. Computed with our wire size calculator.
Wire typeSize by ampacitySize for 100 ft (≤3% drop)Voltage drop
Copper THHN/THWN-2 in conduit, 75 °C3/0 AWG3/0 AWG1.28%
Aluminum XHHW-2 in conduit, 75 °C250 kcmil250 kcmil1.41%
Copper NM-B (Romex) cable, 60 °C250 kcmil250 kcmil0.86%
Aluminum SER / NM-B cable, 60 °C350 kcmil350 kcmil1.01%

At 100 ft, voltage drop stays under 3% with the ampacity size, so distance does not force a bigger wire. NEC 250.122(B) then requires the equipment ground to be increased in proportion: start from 6 AWG copper for a 200 A breaker.

Voltage drop of each gauge over 100 ft

Copper, 240 V, resistance from NEC Chapter 9 Table 8 at 75 °C. The current travels out and back, so the wire length is twice the run.
WireVolts lost at 200 ADrop at 200 ADrop at 160 A (80%)
3/0 AWG copper3.06 V1.28%1.02%
4/0 AWG copper2.43 V1.01%0.81%
250 kcmil copper2.06 V0.86%0.69%
300 kcmil copper1.72 V0.72%0.57%
350 kcmil copper1.47 V0.61%0.49%
voltage drop = 2 × length × resistance per 1,000 ft × amps ÷ 1,000
            = 2 × 100 × R(3/0 AWG) × 200 ÷ 1,000 = 3.06 V
percent     = 3.06 ÷ 240 × 100 = 1.28%

If the real load is the 80% continuous maximum (160 A, as with an EV charger on a 200 A breaker), copper in conduit can be 2/0 AWG. 3% is the NEC's recommendation for a branch circuit (Informational Note to 210.19), not a hard rule, but motors, compressors and chargers run better with it.

Same 200 A, other distances

50 ft · 75 ft · 150 ft · 200 ft. Minimum sizes with no distance correction: what size wire for a 200 amp breaker.

Other loads at 100 feet

30 A · 40 A · 50 A · 60 A · 100 A · 125 A · 150 A

Change the numbers in the calculator

Safety. A 200 A circuit or feeder over 100 ft needs a permit almost everywhere in the US. Buried runs have their own depth and conduit rules (NEC 300.5), and equipment nameplates override any general table.

Keep reading

Sources: NFPA 70 (NEC), NEC Chapter 9, Table 8: conductor properties. Method and tables: methodology.