Wire & Watts

What size wire for 150 amps at 75 feet?

Updated by Biel Vazquez

Short answer: For a 150 amp load 75 feet away (one way) at 240 V, use 1/0 AWG copper or 3/0 AWG aluminum in conduit with 75 °C terminations, which keeps voltage drop at 1.1% and 1.2%. In NM-B (Romex) cable it is 3/0 AWG copper. The breaker stays 150 A; distance does not force a larger size.

150 amps at 75 feet: wire size by type

240 V single phase, 150 A load on a 150 A breaker, 75 ft one way, 30 °C ambient. Computed with our wire size calculator.
Wire typeSize by ampacitySize for 75 ft (≤3% drop)Voltage drop
Copper THHN/THWN-2 in conduit, 75 °C1/0 AWG1/0 AWG1.14%
Aluminum XHHW-2 in conduit, 75 °C3/0 AWG3/0 AWG1.18%
Copper NM-B (Romex) cable, 60 °C3/0 AWG3/0 AWG0.72%
Aluminum SER / NM-B cable, 60 °C4/0 AWG4/0 AWG0.94%

At 75 ft, voltage drop stays under 3% with the ampacity size, so distance does not force a bigger wire. NEC 250.122(B) then requires the equipment ground to be increased in proportion: start from 6 AWG copper for a 150 A breaker.

Voltage drop of each gauge over 75 ft

Copper, 240 V, resistance from NEC Chapter 9 Table 8 at 75 °C. The current travels out and back, so the wire length is twice the run.
WireVolts lost at 150 ADrop at 150 ADrop at 120 A (80%)
1/0 AWG copper2.75 V1.14%0.92%
2/0 AWG copper2.18 V0.91%0.73%
3/0 AWG copper1.72 V0.72%0.57%
4/0 AWG copper1.37 V0.57%0.46%
250 kcmil copper1.16 V0.48%0.39%
voltage drop = 2 × length × resistance per 1,000 ft × amps ÷ 1,000
            = 2 × 75 × R(1/0 AWG) × 150 ÷ 1,000 = 2.75 V
percent     = 2.75 ÷ 240 × 100 = 1.14%

If the real load is the 80% continuous maximum (120 A, as with an EV charger on a 150 A breaker), copper in conduit can be 1 AWG. 3% is the NEC's recommendation for a branch circuit (Informational Note to 210.19), not a hard rule, but motors, compressors and chargers run better with it.

Same 150 A, other distances

50 ft · 100 ft · 150 ft · 200 ft. Minimum sizes with no distance correction: what size wire for a 150 amp breaker.

Other loads at 75 feet

30 A · 40 A · 50 A · 60 A · 100 A · 125 A · 200 A

Change the numbers in the calculator

Safety. A 150 A circuit or feeder over 75 ft needs a permit almost everywhere in the US. Buried runs have their own depth and conduit rules (NEC 300.5), and equipment nameplates override any general table.

Keep reading

Sources: NFPA 70 (NEC), NEC Chapter 9, Table 8: conductor properties. Method and tables: methodology.