Wire & Watts

What size wire for 100 amps at 75 feet?

Updated by Biel Vazquez

Short answer: For a 100 amp load 75 feet away (one way) at 240 V, use 3 AWG copper or 1 AWG aluminum in conduit with 75 °C terminations, which keeps voltage drop at 1.5% and 1.6%. In NM-B (Romex) cable it is 1 AWG copper. The breaker stays 100 A; distance does not force a larger size.

100 amps at 75 feet: wire size by type

240 V single phase, 100 A load on a 100 A breaker, 75 ft one way, 30 °C ambient. Computed with our wire size calculator.
Wire typeSize by ampacitySize for 75 ft (≤3% drop)Voltage drop
Copper THHN/THWN-2 in conduit, 75 °C3 AWG3 AWG1.53%
Aluminum XHHW-2 in conduit, 75 °C1 AWG1 AWG1.58%
Copper NM-B (Romex) cable, 60 °C1 AWG1 AWG0.96%
Aluminum SER / NM-B cable, 60 °C1/0 AWG1/0 AWG1.26%

At 75 ft, voltage drop stays under 3% with the ampacity size, so distance does not force a bigger wire. NEC 250.122(B) then requires the equipment ground to be increased in proportion: start from 8 AWG copper for a 100 A breaker.

Voltage drop of each gauge over 75 ft

Copper, 240 V, resistance from NEC Chapter 9 Table 8 at 75 °C. The current travels out and back, so the wire length is twice the run.
WireVolts lost at 100 ADrop at 100 ADrop at 80 A (80%)
3 AWG copper3.68 V1.53%1.23%
2 AWG copper2.91 V1.21%0.97%
1 AWG copper2.31 V0.96%0.77%
1/0 AWG copper1.83 V0.76%0.61%
2/0 AWG copper1.45 V0.60%0.48%
voltage drop = 2 × length × resistance per 1,000 ft × amps ÷ 1,000
            = 2 × 75 × R(3 AWG) × 100 ÷ 1,000 = 3.68 V
percent     = 3.68 ÷ 240 × 100 = 1.53%

If the real load is the 80% continuous maximum (80 A, as with an EV charger on a 100 A breaker), copper in conduit can be 4 AWG. 3% is the NEC's recommendation for a branch circuit (Informational Note to 210.19), not a hard rule, but motors, compressors and chargers run better with it.

Same 100 A, other distances

50 ft · 100 ft · 150 ft · 200 ft. Minimum sizes with no distance correction: what size wire for a 100 amp breaker.

Other loads at 75 feet

30 A · 40 A · 50 A · 60 A · 125 A · 150 A · 200 A

Change the numbers in the calculator

Safety. A 100 A circuit or feeder over 75 ft needs a permit almost everywhere in the US. Buried runs have their own depth and conduit rules (NEC 300.5), and equipment nameplates override any general table.

Keep reading

Sources: NFPA 70 (NEC), NEC Chapter 9, Table 8: conductor properties. Method and tables: methodology.