Wire & Watts

What size wire for 125 amps at 200 feet?

Updated by Biel Vazquez

Short answer: For a 125 amp load 200 feet away (one way) at 240 V, use 1/0 AWG copper or 3/0 AWG aluminum in conduit with 75 °C terminations, which keeps voltage drop at 2.5% and 2.6%. In NM-B (Romex) cable it is 1/0 AWG copper. The breaker stays 125 A; the extra size is only for distance.

125 amps at 200 feet: wire size by type

240 V single phase, 125 A load on a 125 A breaker, 200 ft one way, 30 °C ambient. Computed with our wire size calculator.
Wire typeSize by ampacitySize for 200 ft (≤3% drop)Voltage drop
Copper THHN/THWN-2 in conduit, 75 °C1 AWG1/0 AWG2.54%
Aluminum XHHW-2 in conduit, 75 °C2/0 AWG3/0 AWG2.63%
Copper NM-B (Romex) cable, 60 °C1/0 AWG1/0 AWG2.54%
Aluminum SER / NM-B cable, 60 °C3/0 AWG3/0 AWG2.63%

That is one or more sizes above the 1 AWG that ampacity alone allows: at 200 ft the run, not the breaker, decides the gauge. NEC 250.122(B) then requires the equipment ground to be increased in proportion: start from 6 AWG copper for a 125 A breaker.

Voltage drop of each gauge over 200 ft

Copper, 240 V, resistance from NEC Chapter 9 Table 8 at 75 °C. The current travels out and back, so the wire length is twice the run.
WireVolts lost at 125 ADrop at 125 ADrop at 100 A (80%)
1 AWG copper7.70 V3.21%2.57%
1/0 AWG copper6.10 V2.54%2.03%
2/0 AWG copper4.84 V2.01%1.61%
3/0 AWG copper3.83 V1.60%1.28%
4/0 AWG copper3.04 V1.27%1.01%
voltage drop = 2 × length × resistance per 1,000 ft × amps ÷ 1,000
            = 2 × 200 × R(1/0 AWG) × 125 ÷ 1,000 = 6.10 V
percent     = 6.10 ÷ 240 × 100 = 2.54%

If the real load is the 80% continuous maximum (100 A, as with an EV charger on a 125 A breaker), copper in conduit can be 1 AWG. 3% is the NEC's recommendation for a branch circuit (Informational Note to 210.19), not a hard rule, but motors, compressors and chargers run better with it.

Same 125 A, other distances

50 ft · 75 ft · 100 ft · 150 ft. Minimum sizes with no distance correction: what size wire for a 125 amp breaker.

Other loads at 200 feet

30 A · 40 A · 50 A · 60 A · 100 A · 150 A · 200 A

Change the numbers in the calculator

Safety. A 125 A circuit or feeder over 200 ft needs a permit almost everywhere in the US. Buried runs have their own depth and conduit rules (NEC 300.5), and equipment nameplates override any general table.

Keep reading

Sources: NFPA 70 (NEC), NEC Chapter 9, Table 8: conductor properties. Method and tables: methodology.